What Are The Differences Between Horizontal And Spiral Accumulation Tables?

If you’ve ever had to pick an accumulation table for your production line, you know it’s not just a matter of plugging in whatever fits.

Spatial tables and spiral tables are different creatures. Horizontal tables lie flat and stretch out, I’m talking a real land-hog. The spiral ones, though? They curl upward like a slinky, eating almost no floor space.

That’s the gist. But don’t be fooled! It’s not just a cosmetic thing. Pick the wrong type, and your workflow could get messy, plus you might end up spending way more than you planned.

Here, in this blog, we will take a look at the horizontal vs spiral accumulation table, so that you can make the ultimate decision before opting for one!

What Are The Key Advantages Of Horizontal Accumulation Tables?

Horizontal tables are solid when you don’t have to worry about cramming things into a tight space.

You see everything at a glance, and fixing stuff is just easier, no acrobatics required. If you’ve got fragile items or goods that move weirdly, the horizontal setup is kind of a no-brainer since gravity’s not messing with things as much.

Cost-wise, these tables don’t bite as hard up front. There aren’t a lot of complex parts, so maintenance doesn’t end up draining your wallet, and if something breaks, you won’t need to call in a specialist just to swap out a motor or a belt.

What Makes Spiral Accumulation Tables The Better Choice?

Spiral tables? Oh man, these are lifesavers where space is tight. When you want to pack a lot into a little area, they’re the obvious pick.

It’s crazy how they can store just as much product with a footprint way smaller (sometimes a quarter of what you’d need for a horizontal).

Plus, some products, such as round stuff like cans or bottles, actually behave better on a spiral system. Instead of rolling off, they ride up gently, which helps avoid spills and headaches.

How Do Operating Costs Compare Between The Two Types?

Now, money. Here’s where it gets fuzzy fast. Spiral tables will probably hit your budget harder at first.

They’re specialized, and installation’s a pain. But the flip side? Saving on space could mean cheaper rent, utilities, you name it.

Horizontal tables might seem cheaper at first glance, but if your space costs are sky-high, those savings disappear.

Their basic design usually means less money wasted on repairs, and fewer emergency calls when something craps out.

Don’t forget about electricity. Spiral tables usually chew through more power (it’s not easy lifting stuff uphill all shift long), so watch those energy bills if your place runs 24/7.

How Do Product Types Influence The Choice Between Horizontal Vs Spiral Accumulation Table?

Different products need different setups, so it is the same even for horizontal vs spiral accumulation tables.

If you’re moving fragile things such as glass, delicate gadgets, whatever, horizontally is way safer. Stuff sits still, no risk of tumbling off. Odd-shaped or top-heavy items are also happier there.

But if you’re mostly dealing with tough, same-shaped goods, spiral makes sense. These tables naturally slow down the flow, smoothing out traffic when things get hectic on the line.

Horizontal Vs Spiral Accumulation Table: What Maintenance Considerations Should Be Taken Into Account?

You’ve got to think about repairs, cleaning, all the nitty-gritty. Horizontal tables let you get your hands in there without crawling underneath. Most parts are generic, so you won’t have to hunt for a custom bracket when something snaps.

Spiral systems are trickier. Sometimes just accessing a motor means you’re up on a ladder, and finding the right replacement part might mean waiting a week. On the plus side, new spiral tables can warn you before stuff breaks—handy, but not foolproof.

Cleaning can be a slog. With horizontals, it’s mostly grab-and-go. Spirals, though, especially in food or beverage factories, need a careful touch to stay up to code. (If you’re curious, there’s info on accumulation systems for food and beverage out there.)

How Do Installation Times And Complexities Compare Between Horizontal Vs Spiral Accumulation Tables?

Horizontal accumulation tables generally have a simpler, faster, and more straightforward installation process. On the contrary, the spiral accumulation tables require more complex mechanical installation and control integration.

Installation​‍​‌‍​‍‌ & Complexity Breakdown

Horizontal Accumulation Tables

• Physical Footprint: These devices take up a larger area of the floor to achieve a certain accumulation capacity.
• Mechanical Installation: The method is straightforward and primarily involves leveling the unit, connecting the transfer plates, and aligning the guide rails to ensure a smooth connection with the existing conveyor lines.
• Integration & Controls: It is usually less complicated and less intensive to integrate the control of the existing line with that of the new one.
• Site Preparation: Minimal preparation is required, mainly ensuring the floor is level and there is enough space.
• Installation Time: They are generally faster and can often be installed and fully integrated within a short time, depending on the production line’s complexity.

Spiral Accumulation Tables

• Physical Footprint: These tables are small, vertical, and designed to save space.
• Mechanical Installation: The method is complex, and the steps include careful handling (often using more than one forklift for tall units), accurate vertical alignment, and firm anchoring.
• Integration & Controls: The control system changes are more advanced. The addition of a Variable Frequency Drive (VFD) for controlled acceleration/deceleration and for exact sensor integration are among the requirements.
• Site Preparation: It may require more planning to ensure adequate vertical space and structural support in the facility layout.
• Installation Time: It is longer because the process is complex and includes vertical alignment, control setup, and thorough testing/commissioning.

Summary Of Trade-Offs

The main point of deciding where to install is the trade-off between mechanical complexity and floor space:

If you have enough floor space and want the installation to be fast and easy, then you should opt for horizontal tables.

If you do not have enough space and require a vertical solution, then you should buy spiral tables.

However, you should also take into account that more time will be needed for integration and commissioning, and that the installation will be more difficult, and that you will need the expertise of a ​‍​‌‍​‍‌specialist.

Wrapping It Up!

Bottom line? You’ve got to know your shop, available space, products, how much you want to spend, and who’s actually going to fix these things when they break.

Mapping that out before you drop cash on a system can keep you out of a world of hassle later. Just takes a bit of planning.

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